07-06-2018 дата публикации
Номер: US20180154621A1
The present disclosure relates to extrusion coating systems, extrusion coated substrates, and processes for making the same. In some aspects, extrusion coating systems as described herein may include an at least partially insulated outlet wall, which may facilitate production of coated substrates exhibiting a very desirable surface texture and appearance. Coated substrates of the present invention may be utilized in a variety of end applications, including, but not limited to, interior and exterior construction materials for homes, buildings, and furniture. 1. A coated article comprising:an elongated substrate; anda thermoplastic resin coating extrusion coated onto said substrate, wherein said coated article is a water-quenched article that has not been subjected to a post-quench treatment step and has an average Rmax surface roughness of not more than 40;wherein said coated substrate has a length of at least 5 feet;wherein said elongated substrate comprises natural wood, wood composites, medium-density fiber board, particle board, oriented strand board, plastic, cellularized PVC, foam, metal, fiberglass, ceramics, cement and combinations thereof; andwherein said resin coating comprises one or more of polyesters, copolyesters, polycarbonates, acrylics, cellulose esters, polyolefins, nylons, polyvinylchloride, and combinations thereof.2. The article of claim 1 , wherein said coating is applied to the substrate in a molten or melted form.3. The article of claim 1 , wherein the glass transition temperature of the polymers in said coating material is at least 70° C.4. The article of claim 1 , wherein the glass transition temperature of the polymers in said coating material is at least 60° C.5. The article of claim 1 , wherein said substrate comprises a natural or composite wood substrate or PVC.6. The article of claim 1 , wherein the surface of said coated substrate has less than 10 bubbles per 100 feet.7. The article of claim 1 , wherein the surface of said coated ...
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